Part II Planning and Construction
 
  6 Materials & Construction  
Terminology & Diagram
 
   
The following diagram denotes basic terminology associated with high tunnel
framework.
 

   
A.) Rib, Hoop, Arch, Bow    
B.) Purlin , Ridgepole    
C.) End Wall    
D.) Hip Board

 

 
E.) Side Wall    
F.) Baseboard    
   
Frame & Framing Materials    
       
  The frame supports the structure and must withstand various stresses or "loads"   For more on Loads go to:
Part II Section 5 Orientation&
Structural Concerns
  To add strength to the structure, a number of strategies can be employed  
 

Drive posts 18 to 24 inches into the soil

   
 

Use heavier gauge metal pipe for the ribs

   
 

Add more than one purlin to the structure

   
 

Decrease the spacing between the hoops

   
 

Decreasing rib spacing from 5 feet to 3 feet intervals increases the amount of load that the structure can carry by 66%

   
 
Fasten plastic glazing tightly to the structure
   
  The type and shape of the structure also influences its strength    
 
A gothic arched roof sheds snow better than a flat quonset roof, increasing structural carrying capacity by 15%
 
 

The gothic arch can be achieved in high tunnel designs by bending the typical hoop shape with a pipe bender or bending jig

 
 
No sidewalls or short sidewalls are stronger than structures with higher sidewalls
   
  Metal pipe is the strongest framing material for rib construction    
 

Quality ranges from electrical conduit on the weakest end to 1.9 inch OD (outside diameter) thick steel or schedule 80 water pipe as strongest materials used

   
 
Schedule 40 (3/4" galvanized water pipe is commonly used but results in a 20% weaker structure compared to using Schedule 80 pipe)
   
 
Metal ribs make the structure very heavy and difficult to maneuver
   
  PVC (polyvinylchloride) plastic pipe is an inexpensive material for rib construction    
 
This lowest cost material is one of the weakest
   
 
PVC is lightweight and easy to maneuver
   
 

High tunnels made from plastic hoops are vulnerable to wind uplift and snow load collapse

   
 
PVC expands and contracts with temperature changes
   
  Wood is not typically used for rib construction, but is often a component of end walls, hip boards, and baseboard construction    
 
Treated lumber should be used for baseboards and any other wood that will come in contact with the soil
   
       
Covering Materials  
       
  Polyethylene       
  Greenhouse-grade polyethylene, a plastic film, is the most common material used for covering high tunnels  
 

"Poly" is sold by thickness in mils (1 mil = 1/1000 of an inch) and rated for longevity in years

 
 

Typical specification for a high tunnel covering would be a single layer of greenhouse grade 6-mil poly rated for 5 years

   
 

Traditional greenhouses usually have two layers of poly, separated by air blown between the layers, to reduce heat loss during cold season production

   
  Polyethylene glazing contains additives designed to enhance durability and performance, but these also increase cost and reduce light transmission   Light Transmission Table
 

Photosynthetic Active Radiation (PAR) is light that is utilized by the plant in photosynthesis and occurs in the 400-700nm wavelength range

 
  Ultra-Violet (UV) stabilizing additives block UV light to slow degradation and hardening of plastic    
 

Never purchase construction grade plastic because it does not contain a UV-inhibitor and will only last one growing season

   
  Anti-Fog surfactants makes poly covering less repellant to water    
 

Condensate will sheet and run down to the sides of the structure rather than bead and drop on foliage of plants below

 

Condensation is undesirable because it decreases light intensity

  Infared (IR) heat blocking additives reduces radiant energy heat loss     
 

Polyethylene alone is a poor barrier to radiant energy loss, but IR treated poly can block IR heat loss by half, which is 15-25% of total heat loss at night

   
 
A single layer of IR-absorbing poly decreases PAR transmission to 82%
   
  Photoselective films absorb or reflect a specific range of light wavelengths to manipulate plant growth    
 
For example, installing a poly with photoselectively that blocks 280-320 nm UV light, which is essential for sporulation of Botrytis cineraria may prevent this disease
   
  Shade Cloth    
  Shade cloth is made from knitted polyethylene strands or woven polyester, and it is water permeable    
 
Shade cloth is used to reduce light intensity, temperature and plant exposure to wind
   
 

Shade cloth is often used in combination with plastic covering but in some applications such as cut flower production in Southern California, it is used as the sole covering for a high tunnel

   
  Black, white and various shades of green and brown can be used    
 

White shade cloth may have a more profound cooling effect because it reflects more light than black and other darker colors of shade cloth

   
  Shade cloth is purchased by percent light blocked, 20-90% are commonly available    
 
Seasonal and crop species requirements dictate what percent shade cloth would be chosen
   
 

For example, in spring little or no shade would be required for lettuce greens production: however, during the warmest summer months, 60% shade may be required to produce a quality product

   
  If used in conjunction with polyethylene, shade cloth may be installed on the inside or outside of the high tunnel    
       
Attachment Techniques  
       
 

Secure attachment of the covering material is necessary to avoid tearing and excessive wear that shortens its longevity

   
  Fastening poly between two boards such as the hip board and batten board is the least expensive method    
 

However, this method may be the least secure, depending on the type of screws, spacing and installation technique

   
  Wiggle wire nestled in an aluminum channel offers continuous force along the surface of plastic and is relatively easy to install    
 
Wiggle wire is a continuously s-curving wire that is placed into the channel by "wiggling" it back and forth
   
  Many channel and clip systems are manufactured, including Poly Clip, Agrilock, and Surelock    
 

These are the most secure and most expensive poly attachment systems

   
 
Some designs are reported to rip the plastic at the attachment site
   
       
End Wall and Side Wall Options  
       
  End Walls    
  End walls offer access and ventilation for the high tunnel    
  A major consideration for doors in the end wall design is ease of access
  
 
 
Openings must be wide enough for a person to walk through with tools, supplies, or produce
   
 
Large equipment access is also needed for roto-tiller, tractors, and other bulky equipment
    
 
Door designs vary from manufactured storm doors, and sliding doors, to a non-framed plastic curtain
 
 

To increase ventilation in the summer, some high tunnel designs utilize completely removable end wall sections

   
 

If end walls are removable, sufficient structural support must be maintained

   
 
Large screen sections, windows, and winged panels can also be installed in endwalls for summer ventilation
   
  If winter production is a goal, endwalls that minimize air leakage and accessibility during snow cover should be used    
       
  Side Walls    
  Either fixed or roll-up side walls designs can be constructed  
 

Fixed side walls are applicable for winter production or in a climate where less ventilation is required

 

Roll-up side walls offer a simple way to manage temperature and promote ventilation

   
 

Ventilation is accomplished by rolling up the sides and allowing warm air to dissipate to the outside

 
 

Temperature can be further manipulated by such actions as rolling up each side wall to different heights at different times of the day

 
 

There are many designs for hand-powered handles and cranks that can be inexpensively installed to roll up the length of the plastic wall

   
 

Purlin metal or fence toprail can be used for rolling up the length of the sidewalls

   
       
 
   
Table of Contents
By: Marci Spaw & Kimberly A. Williams
Reviewed by: Ted Carey & Laurie Hodges
 
 
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